TB183 Rev1 Delta Inverter ATC Settings VFD V
Overview
This Technical Bulletin describes how to set the parameters for Delta VFD V series inverter
note there is another newer Delta inverter model that is VFD VE please make sure the model number is
correct before you process
To program the Delta Inverter programming parameters
Each Delta inverter parameter has 2 sets of numbers Example 01 02 รย We will call 01 the ?Group
Parameter" and 02 the ?Parameter Number"
1 Press "PROG"
2 Press the up or down arrow key to select the group parameter
3 Press "PROG"
4 Press the up or down arrow key to select the parameter number
5 Press "PROG" At this time parameter value should be blinking Use arrow key to change the value
6 Press "PROG" again to save parameter values or "MODE" to discard
Continue until all the parameters have been set
Delta Inverter ATC Parameter Settings
Model VFD V
and Orientation Control/PLG Feedback option card
Parameter Function Setting
00 04 Definitions of the Multi Function Control 31
00 10 Control Methods 3
00 15 Carrier Frequency Upper Bound 10 Hz
00 20 Source of the Frequency Command 2
00 21 Source of the Operation Command 1
01 00 Maximum Operation Frequency xxx
01 01 Maximum Voltage Frequency Base Frequency 60 Hz
01 02 Maximum Output Voltage xxx
01 12 The 1
st Acceleration Time 3~5
01 13 The 1
st Deceleration Time 3~5
02 04 Multi Function Input Command MI4 30
02 05 Multi Function Input Command MI5 5
02 11 Multi Function Output 1 RA RB Rc Relay 1 15
02 12 Multi Function Output 1 RA RB Rc Relay 2 31
02 13 Multi Function Output 1 MO1 2
02 14 Multi Function Output 4 MO2 70
* Parameter 01 00 depends on the maximum spindle speed desired
* Parameter 01 02 depends on the AC motor specification รย Usually this information is listed on the tag ofรย รย รย รย motor
* To reset set parameter 00 02 to 10 for 60 Hz input
Motor Tuning Parameters
Parameter Function Setting
05 00 Motor Auto Tuning รย รย 2
05 01 Full Load Current of Motor 1 รย xxx
* Parameter 05 00 automatically measures the motor?s characteristics and enters the values into parameter
05 02 and 05 06 ~ 09 รย To use autotune feature with a loaded motor set this parameter to 2 for static tuning
only
* Parameter 05 01 depends on the AC motor specification รย Usually this information is listed on the tag of motor
Position Control Parameters
Parameter Function Setting
10 00 PG Encoder Pulses 1024
10 09 PG Position Control Orient Position xxxx
10 10 Range for PG Position Attained Orient Position Range 15
10 13 Proportional Gain 100
10 14 Integral Time 0
10 15 Differential Time 0 01
10 16 Orient Speed 5
10 22 Position Control Speed Gain 100
* Parameter 10 09 is the orient position where tool change will occur รย To set this parameter user need to
change parameter 00 04 to 31 first for user selected display
* Parameters 10 13 and 10 15 might need to be adjusted depending on motor
Setting Orient Position Parameter 10 09
Parameter 10 09 tells the inverter where to position the spindle by encoder counts to properly orient for use
with an ATC รย To determine the proper encoder count please follow the steps listed below
1 Home the machine
2 To locate the index pulse rotate the spindle one revolution by hand
3 For Umbrella type bring the carousel in with M80 while holding Aux 12
For swing arm type bring the arm in with M13 while holding Aux 12
4 Slowly jog the Z axis down and rotate the spindle by hand until the ?half key" is lined up with the notch in
the ATC carousel / arm rack
5 At inverter lt;br> i Press ?Mode" until the ?U" LED lights up user selected display
5 ii Record this number and enter it in parameter 10 09
6 For umbrella type bring the carousel with M81 while holding Aux 12
For swing arm type move up Z axis then cycle the arm back to home position with M13 while holding Aux
12
Auto Tuning Procedures
1 Static tuning only Make sure parameter 05 00 is 2
2 Make sure all power wiring is correct
3 Enter the motor rated voltage in parameter 01 02 and frequency in parameter 01 01
4 Set parameter 05 01 to XXX then press RUN on the digital keypad for auto tuning This procedure takes
about 2 minutes
5 After auto tuning is complete verify the following parameters have been updated รย Parameter 05 02 05 06 to
05 12 รย If not run the auto tuning again
Other Issues
When using the ATC1/2 PLC programs the technician is required to use an override to perform certain M
functions when using them in MDI To perform an M80 or M81 from MDI the operator must press and hold the
Aux 12 key on the jog panel The Aux 12 key is not labeled but can be seen on the picture below The Aux 12
key is the key marked with the * directly above the MPG button and to the right of the coolant buttons
Jog Panel showing location of Aux 12
ATC INSTALLATION CHECK LIST
Umbrella type tool changers
_1 Power up and home
_2 Air Pressure regulator set at ~7kg/cm^2
_3 Air Pressure switch Range is 90psig
_4 Air Pressure switch Differential is 20 25psig
_5 Check head mounted unclamp switch for operation with spindle off ?Remove any tool
_6 Enter manual spindle mode & start spindle at slow speed check that unclamp switch doesn't work
_7 Execute M80* carousel should come in Adjust speed and cushioning if needed
_8 Execute M81* carousel should go out Adjust speed and cushioning if needed
_9 Execute M15* drawbar should unclamp and air blow will come on Adjust airflow if needed
_10 Execute M16* drawbar will clamp and air blow goes off
_11 Execute M22 Z axis moves to tool change position
_12 Execute M21 Z axis moves home
_13 Execute M22 Z axis moves to tool change position
_14 Execute M19 Spindle will orient Check to make sure it is aligned
_15 Execute M80* to bring carousel in Check alignment with ATC tabs
_16 Execute M81* to retract carousel
_17 Execute M5 to turn off orient Move spindle by hand
_18 Check the Tool Index + and functions Reverse motor operation if needed
_19 Use the tool index keys to align tool #1
_20 Execute an M18 verify "Tool #1 set in ATC" message in CNC10 message window
_21 Execute a T2M6
_22 Verify ATC changed to tool #2 Press
+ to verify carousel at Bin 2
* Aux 12 must be pressed
Once all the Delta parameters are correct you must ensure that the relevant ATC parameters are set on the
Centroid control
Swing Arm type tool changers
_1 Power up and home
_2 Air Pressure regulator set at ~7kg/cm^2
_3 Air Pressure switch Range is 90 psig
_4 Air Pressure switch Differential is 20 25 psig
_5 Check head mounted unclamp switch for operation with spindle off Remove any tool
_6 Enter manual spindle mode & start spindle at slow speed check that unclamp switch doesn't work
_7 Execute M22 Z axis moves to tool change position
_8 Execute M21 Z axis moves home
_9 Execute M22 Z axis moves to tool change position
_10 Execute M19 Spindle will orient Check to make sure it is aligned
_11 Execute M5 to turn off orient Move spindle by hand
_12 Check the Tool Index + and functions Reverse motor operation if needed
_13 Use the tool index keys to align tool #1
_14 Execute an M18 verify "Tool #1 set in ATC" message in CNC10 message window
_15 Execute a T2M6
_16 Verify ATC changed to tool #2
Once all the Delta parameters are correct you must ensure that the relevant ATC parameters are set on the
Centroid control
Document History
Rev1 Created on 2007 01 11
by #240